Electroformed Nickel Screens for sugar filtration in continuous centrifugal machines
Fine Perforators is India's leading nickel screen manufacturer and exporter, serving sugar mills, chemical plants, and process industries since 1969. Our electroformed nickel screens deliver efficient filtration in continuous centrifugal machines with superior durability and precision. We supply across India and export to Thailand, Vietnam, Dubai, Philippines, Pakistan, Bangladesh, Sri Lanka, Indonesia, Iran, Mexico, Jordan, Malaysia, and beyond.
Key Features:
A nickel screen is a corrosion-resistant, electroformed mesh or cylindrical screen made from high-purity nickel. It is used primarily for separation and filtration in sugar continuous centrifugal machines and is also supplied in centrifugal and rotary formats for other industrial processes where dimensional stability and clean apertures are important.
Our nickel screens are manufactured through precision electroforming using 99.99% pure nickel, ensuring uniform thickness, accurate slot geometry, and smooth surfaces for continuous industrial operation.
Technical Specifications
| Parameter | Specification |
|---|---|
| Material | 99.99% pure nickel |
| Manufacturing Process | Electroforming technology |
| Open Area | 3–95% (customizable) |
| Thickness | 3–450 microns |
| Chromium Thickness | 10-12 microns (optional) |
| Chromium Hardness | >850 HV |
| Slot Opening | Conical design |
| Surface Finish | Mirror smooth |
Performance Features:
Nickel Screens are used across multiple process industries where precise separation, clean apertures, and corrosion resistance are critical.
Below are key sectors:
Fits Major Centrifugal and Rotary Machine Brands
Fine Perforators manufactures Nickel Screens compatible with a wide range of centrifugal and rotary filtration machines used worldwide. Each screen is precision-engineered to meet OEM dimensions for perfect fitment and stable operation at high speeds. Our engineering team continuously monitors design updates from leading manufacturers to keep compatibility accurate and current.
International brands
Indian manufacturers
Available Screen Types
Range of SUDKAM NICKEL SCREEN for below mentioned Centrifugal Machines
| Centrifugal Manufacturer | Screen Type | Mesh Type |
|---|---|---|
| BMA, Germany | BMA k 850/30, 850/35 K 1100, k1300/30 K1301/30, K 1500/30 | 33/8 |
| NHEC, India | NK 1100/30, 1300/30, 1301/30 1500/30 | 33/8 |
| FCB, France | FC 1000/34, 1000/30, 1250/30 1250/30 | 40/10 |
| FCB KCP, India | KCP 30, 34 KCP 1100/30, 1350/30 | 40/10 33/8 |
| Fletcher Smith, U.K. Hein Lehmann, Germany | ROTA 900/30 HL Konti 6/34, 8/30, 8/34, 9/34 12/30, 10/30, 10/34, 12/34 | 40/10 40/10 |
| Walchand Nagar, India | Konti 6/34, 8/30,8/34, 9/34 DC 12/34, DC 10/30, 10/34 Konti 12/30, WK 1150/30 DC 1350/30, WK 1500/30 SC 1100/34, 1100/30, 1350/34 1100 KT/34, 1100KT/30, 1350/30 KC1100/30T, 1500/30T | 40/10 33/8 |
| Krupp Industries, India | SC 1100/34, 1100/30, 1350/34 1100 KT/34, 1100KT/30, 1350/30 KC1100/30T, 1500/30T | 40/10 33/8 |
| Mausa S.A., Brazil | MAUSA KONTI 6/34, 10/34, 12/34 | 40/10 & 33/8 |
| Salizgitter, Germany | SMAG CC 900/34, 900/30 | 40/10 |
| Swidnicka Fabryca, Poland | C 2149/34, ACWW 1000A | 40/10 |
| Thomas Broadbent, U.K. | SPV 1220/30, 1070/30 | 33/8 |
| Tsukishima Kikai, Japan | CONIX 110, 110N/30 | 33/8 |
| Western States M/c Co., USA | ROBERTS 34, CC-4, CC-5, CC6A 37 X 30 1098 (B), CC 1100/30 | 40/10 |
Your Trusted Partner for World-Class Nickel Screens
Fine Perforators exports Nickel Screens to industrial buyers across Asia, the Middle East, and Latin America, including Thailand, Vietnam, Dubai, the Philippines, Pakistan, Bangladesh, Sri Lanka, Indonesia, Iran, Mexico, Jordan, and Malaysia. Every shipment is manufactured to specification, securely packed, and dispatched with complete export documentation.
Nickel Screen Export to Brazil Nickel Screen Export to Mexico
Nickel Screens are used for filtration and separation in continuous centrifugal machines especially in sugar mills to separate sugar crystals from molasses. They’re also used in chemical, pharmaceutical, textile, and other process industries that need corrosion-resistant and dimensionally stable screening materials.
A nickel screen (also called a nickel mesh) is a thin, electroformed sheet or cylindrical screen made from 99.99% pure nickel. Its uniform slot openings and smooth surface make it suitable for high-speed industrial filtration where precision and durability are critical.
Nickel offers high corrosion resistance, excellent ductility, and consistent mechanical strength. These properties help nickel screens withstand high rotational speeds, aggressive chemicals, and long production cycles without distortion or degradation.
While stainless steel is common for general filtration, nickel screens outperform in applications involving corrosive media, higher temperatures, and tighter dimensional tolerances. Electroformed nickel maintains shape accuracy and smoothness better than woven stainless steel mesh.
Nickel screens are widely used in sugar mills and refineries, chemical plants, pharmaceutical processing, textile rotary printing, water treatment, and food processing. Their corrosion resistance and precise slot geometry make them ideal for both solid-liquid and fine particle separation.
They deliver longer service life, stable performance at high RPM, low maintenance, and clean filtration. Their smooth surfaces reduce clogging and product damage, leading to consistent throughput and lower downtime.
Fine Perforators is a leading manufacturer and exporter of 99.99% pure nickel screens, supplying across India and to global markets including Thailand, Vietnam, Dubai, the Philippines, Pakistan, Bangladesh, Sri Lanka, Indonesia, Iran, Mexico, Jordan, and Malaysia.
Yes. We are a reliable exporter of nickel mesh screens, and our customers are located in more than 15 countries, including Thailand, Vietnam, the Philippines, Indonesia, Mexico, and several countries in the Middle East.
Yes. As a leading manufacturer of rotary nickel screens, we supply durable nickel screens to the textile and rotary printing industry worldwide.
The lifespan depends on usage and operating conditions, but our nickel screens are designed for long-lasting performance and excellent reusability.
Yes. We manufacture custom-sized nickel mesh screens based on customer requirements, machine compatibility, and application needs.
Yes. We manufacture Nickel Screens in custom diameters, lengths, and slot configurations to match your specific centrifugal or rotary machine model.
Certain premium models (such as SUDKAM screens) are supplied with a chromium layer for improved surface hardness and extended life. Details are specified in the datasheet.
